Electroplated cutting wheels include an electroplated diamond cutting wheel and an electroplated CBN cutting wheel. The former is mainly used to machine nonmetallic materials characterized by high rigidity, such as glass, ceramic, tungsten carbide, ferrite, etc. The latter is mainly used to machine metal, steel, and similar materials.
Diamond and CBN Electroplated Cutting Wheels
Below are the unique selling propositions that inform every potential buyer why they should purchase electroplated diamond and CBN cutting wheels:
- Feature free-faster cutting with less heating and no dressing because of the diamond particles that jut out from the surface.
- Retention of original dimensions and shape throughout the lifespan.
- Allow the re-plate of the body several times, making the dressing procedure unnecessary.
- A Flexible electroplated process with reduced investment and convenient manufacturing.
- High cutting efficiency with fantastic surface roughness and long lifespan.
Overview
Several industries that know the importance of cutting wheels always seek to get the right product to handle the operation efficiently. As it’s widely understood that the quality and functionality of the tools and how they can interact with workpieces will decide if a smart move is made when purchasing abrasive tools.
Electroplated diamond and CBN cutting wheels are great recommendations for metal manufacturing and fabrication operations for cutting material from different workpieces. So, it’s completely accurate if details about these cutting wheels are explicitly elaborated for the interest of every potential buyer.
Cutting Wheels
A cutting wheel can also be referred to as a “cut off wheel” or “cutting disc.” It is designed using an abrasive compound, and it works effectively to cut off materials such as aluminum and steel. It is characterized by fast-rate spin when used with a grinder such as an angle grinder, die grinder, or chop saw.
There are numerous tools that use these wheels for material from a workpiece in metal manufacturing and fabrication operations.
Cut-off wheels or cutting wheels are completely different from grinding wheels with respect to their respective structure and function. Cutting wheels are typically used to cut material at 90-degree angles precisely and narrowly while grinding wheels employ an abrasive to work on a workpiece in grinding off large parts of the material.
Structurally, cutting wheels are not as thick as grinding wheels. Although these cutting wheels lack the lateral strength needed for side grinding, they feature minimal thickness that puts them in a better position to cut accurately and clean.
There are a few different materials that typically make up the cutting wheels. These mainly include the grains (for cutting), the bonds (for holding the grains), and the fiberglass (for reinforcing the wheels).
Bond
The bond is a substance for a cutting wheel that helps hold the grains in a proper position. It’s common to see manufacturers talking about the grade or hardness. This grade does not only refer to how hard the abrasive grains are but also how hard the bond that holds the grains in place is.
From a general perspective, when a bond is very hard, it implies that the cutting wheel is automatically made to have a longer work-life; on the contrary, when the bond becomes very soft, the cutting wheel is automatically conditioned to have a shorter work life.
Some of the benefits users of a softer bond enjoy include shedding grains faster to offer a faster cut, holding grains in proper position even after they have become worn, revealing new and sharp grain, and increasing the cut rate of the wheel.
For a bond to handle several materials properly, there is a need to involve bonding systems that can help hold the abrasive grits to the wheel’s surface. Some of the most common bond cutting wheels include brazed bond cutting wheel, metal bond cutting wheel, resin bond cutting wheel, and electroplated bond cutting wheels.
Electroplated Cutting Wheels
Electroplated bond cutting wheels feature sharp cutting capability, high grain density, excellent precision, high efficiency, no dressing, etc. They are wheels that can be designed with a series of shapes and are perfect for specific operations characterized by strict requirements on dimension and geometry shape. In sum, they are great tools that help improve process efficiency and handle complicated operations that many tools may find difficult to process.
Diamond Electroplated Cutting Wheels
Electroplated diamond cutting wheels are used when there is a need to achieve precision and more efficient cutting. The bond is suitable for both wet cutting and dry cutting. Specifically, they are cutting wheels for cutting ceramics, glass, tungsten carbide, quartz, alloy material, etc.
Application of Electroplated Diamond Cutting Wheels
Check below to see the different ways electroplated diamond cutting wheels can be applied:
- Electroplated diamond cutting wheels are usually used to cut granite, marble, GRP, thermosetting plastics, electro carbons, pre-sintered and pre-fired materials, PVC and pc boards, graphite, fiberglass, soft ferrites, etc.
- There are some electroplated diamonds with more SuperHard saw blades. These blades are attached to circular saws, angle grinders, and handheld saws to cut marble, granite, etc.
Features of Diamond Electroplated Cutting Wheels
The following are the common features of electroplated diamond cutting discs:
- High sharp cutting performance with less heat generation
- Smoother cutting on plastic, ceramic tiles, fiberglass through continuous rim cutting discs
- Better cutting effect when it is compared with a sintered diamond saw blade and don’t lead to the broken edge
- Better cutting of granite, marble, and abrasive materials via segmented rim cutting discs.
- The typical slot types of the segmented rim are the “U” and “Keyhole” shape slots.
Specifications of Diamond Electroplated Cutting Wheels
There are different diamond electroplated cutting wheels with their peculiar and popular specifications. Manufacturers can also make other types and sizes of diamond cutting discs according to customers’ requirements.
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